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- Die design encompasses the creation and optimization of molds or dies used in various manufacturing processes, such as metal stamping, plastic injection molding, and die casting. It involves meticulous planning, attention to detail, and a deep understanding of the materials, machinery, and production requirements.
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Apr 17, 2024 · Effective die design and tooling are fundamental to achieving consistency, accuracy, and productivity in manufacturing operations. This article will discuss die design and tooling, including their uses, processes, and types.
- Ⅰ. Obtain The Necessary Information
- Ⅱ. Determine The Process Plan and Mold Structure Type
- Ⅲ. Perform The Necessary Process Calculations
- Ⅳ. The Overall Design of The Mold
- Ⅴ. Structural Design of The Main Parts of The Mold
- Ⅵ. Select Stamping Equipment.
- Ⅶ. Draw A General Picture of The Mold
- Ⅷ. Draw Non-Standard Parts
- ⅸ.Filling Out Tooling Record Cards and Preparing Stamping Process Documentation
Conduct an analysis of the joint construction stamping technology based on relevant data and carry out a process and standardization audit on the workpiece. (1) Acquire drawings of product parts with specific technical specifications. Gain an understanding of the workpiece’s shape, size, and accuracy requirements. Determine the critical hole size a...
Determining the process solution is a crucial step following the process analysis of stamped parts. It involves: (1) Conducting a process analysis based on the shape characteristics, dimensional accuracy, and surface quality requirements of the workpiece to determine its key properties and the nature of the basic processes, such as material removal...
(1) Design the materials and determine the rough dimensions. (2) Calculate the punching pressure, including the force required for punching and cutting, bending, deep drawing, turning, expansion, discharge, pushing, and crimping. If necessary, also calculate the punching work and power. (3) Determine the mold’s pressure center. (4) Calculate or est...
Using the above analysis and calculations, conduct a preliminary design of the mold structure (at this stage, it’s usually sufficient to produce a rough sketch) and estimate the closing height of the mold. Outline the general dimensions of the mold.
(1) Workpiece parts, including the design of the convex mold, concave mold, convex-concave mold, and the selection of a fixed form. (2) Positioning parts. There are several types of positioning devices commonly used in molds, such as adjustable positioning plates, fixed stopper pins, movable stopper pins, and fixed side blades, which need to be sel...
The selection of stamping equipment is a crucial aspect of process design and mold design. A wise choice of equipment has a significant impact on the workpiece’s quality, the enhancement of productivity, and operational safety. It also simplifies the mold design process. The choice of stamping type is primarily dependent on the process requirements...
The diagrams of molds, including diagrams of parts and components, are drawn in strict accordance with the drawing standards (GB/T4457~GB/T4460 and GB/T131-1993). However, in actual production, the layout of the drawing should be adapted to the working characteristics of the mold and the requirements of installation and adjustment. The general mold...
All dimensions, tolerances and fits, shape and position tolerances, surface roughness, materials used and their heat treatment requirements, and other technical specifications should be indicated on the part drawings.
For small-scale production, a detailed process route table should be filled out, while for large-scale production, a process card should be created for each part.
Oct 10, 2016 · A good design minimizes the subtle changes that happen over time, usually caused by wear and maintenance. For example, you can design out rocker cam and form wear problems by using a cam-bypass design rather than angle-on-angle to drive tooling, which is subject to change from wear.
A successful die casting design will allow the metal to fill the cavity without trapping air, solidify quickly and eject from the die without distortion. Keep reading to learn our 10 tips for a successful die casting project.
Aug 8, 2006 · A stamping die is a special, one-of-a-kind precision tool that cuts and forms sheet metal into a desired shape or profile. Most dies are constructed of several basic components, including die plates, shoes, die sets, guide pins, bushings, heel blocks, heel plates, screws, dowels, and keys.
