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What are T-shirts made of?
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In this post, we will give you a detailed process of how T-shirts are made. We'll look at every step it takes, from cotton to customer so that you know the ins and outs of T-shirt making and how to choose a reliable T-shirt manufacturer.
- Field to Gin
- Spinner to Loom
- Wet Processing
- Cut and Sew
- Transforming Into A Perfect Print
- Screen Printing
- At Your Door
- Liked This Post on The Design Process? Check Out These
The cotton ballsare put into a gin where the usable cotton is mechanically separated from the seeds and chaff. Modern cotton gins use multiple powered cleaning cylinders and saws which leads to higher productivity and less labor intensive work than previous methods required.
Bales of cotton fibers are spun at a facility where they are carded, combed and blended. Before the carding stage, which involves separating the fibers into loose strands, the cotton is taken off a picking machine. The spun cotton is then knit on a loom (the weaving process) into a rough greyish fabric.
The fabric is treated with heat and chemicals where is takes on its final touch and appearance. Examples of this include bleaching, printing, and dyeing. At this stage, the fabric goes through inspection for grey textile. This process is typically divided into three separate stages of preparation, coloration, and finishing. Fabric are “finished” to...
Often times the finished fabric travels great distances to its next stop, the sewing facility. 15% of the fabric will end up on the cutting room floor as sewers create the blank garments.
The customer contacts a screen-printing facilityto finalize design specifics. At this stage, Pantone colors, sizing, placement, and ink type are all confirmed. Each color in the artwork is separated and printed onto clear film. This is called a film positive.
The films are used to expose the image onto mesh screens that have a photo sensitive emulsion. Each screen is exposed on a vacuum sealed UV Light table. The screens are rinsed with water and the images are checked for accuracy. The screens are registered into place on an automatic screen press that can print up 900 t-shirts an hour! Each screen has...
In the last stage, the printed t-shirts are folded, sorted and placed into inventory. When an order is placed online the t-shirt is pulled from inventory, packed and shipped to its new home.
- Cole Lundstrom
Jul 21, 2022 · Cotton. The most common t-shirt material is cotton. But as you’ll soon learn, not all cotton is created equally, and much of the quality depends on the crop harvest and the manufacturing and production process. Image Source: BAEPnFTYOks.
The majority of T-shirts are made of 100% cotton, polyester, or a cotton/polyester blend. Environmentally conscious manufacturers may use organically grown cotton and natural dyes. Stretchable T-shirts are made of knit fabrics, especially jerseys, rib knits, and interlock rib knits, which consist of two ribbed fabrics that are joined together.
Jan 26, 2022 · The vast majority of t-shirts are made out of cotton, polyester, or their blends. Each material is unique in its own right. All of them are very common and popular. Whichever fabric you choose, you should always consider the following: Weather. Always pick a climate-appropriate fabric.
Jan 13, 2022 · Most t-shirts are made from either 100% cotton, polyester, or a cotton and polyester blend. If a clothing manufacturing company makes sustainable t-shirts, these are typically made from organic cotton and chemical-free tie dye. Stretchable t-shirts are usually made from knit fabrics such as jersey, rib knits, and interlock rib knits.
