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Mar 26, 2020 · In This Article. Category: Car Culture. Frank Winchell never liked the name "Lean Machine," as GM called the three-wheeled concept vehicle that it showed off in 1982. To him, it was the cambering vehicle, nothing more. Yet the name, an obvious pun on its tilting nature, also connoted the efficiency that Winchell strove for with the "only ...
- Daniel Strohl
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- What Is Lean Manufacturing?
- A Brief History of Lean Manufacturing
- The Five Principles of Lean Manufacturing
- 8 Wastes of Lean Manufacturing
- Benefits of Lean Manufacturing
- Lean Manufacturing Tools and Techniques
Lean manufacturing is a philosophy founded on a strategic approach to continuous improvement and sustainability through the holistic elimination of waste and inefficiencies throughout an organization. Lean manufacturing is more than following a set of rules—rather, it is a philosophical approach that requires changing the pervasive mindset within a...
The development of Lean manufacturing can be traced through history, even before the birth of TPS. While humans naturally desire to improve systems to be more efficient, Frederick Taylor wrote early accounts and Lean production (although not yet known by that name), releasing Principles of Scientific Management in 1911. Henry Ford is commonly refer...
Sort: Sort through items and separate that which is needed and often used from that which is never or rarely used. (A red tag system will sometimes be implemented here.)Straighten: Every item should have a home that workers can visit to retrieve the item as well as return it when they’re done. Tools and other items should always be ready and easy to use, arranged...Shine: Beyond the tidying that occurs in the first and second S’s, shining is cleaning regularly so other lean standards can be upheld and so defects aren’t missed under inches of dust and grime. T...Standardize: Implement standard processes for tasks. This could be a standard method of reviewing and assessing your 5S strategy, a method to clock in and out, or a specific way to perform any othe...Eliminating waste from the process of manufacturing—whether time, material, or labor—is a high priority, foundational task within a lean manufacturing strategy. There are eight standardized, defined forms of waste that manufacturers can examine that lead to a comprehensive view of where the organization is losing profits to inefficiencies. 1. Defec...
Lean manufacturing has gained such popularity for a reason—it works. More specifically, it works to reduce inventory overhead, reduce overtime, postpone capital investment, increase throughput, and reduce lead times by an average 99%. Lean manufacturing also results in improved customer service, higher quality, greater innovations, improved stock t...
In order to achieve this wide range of benefits, there are tools and techniques for organizations to learn and effectively implement, as well as lean manufacturing softwareto enable these approaches. There are physical tools like those mentioned above such as red tags and shadow boards. There are also systems, tools, and techniques for lean manufac...
A Brief History of Lean. Although there are instances of rigorous process thinking in manufacturing all the way back to the Arsenal in Venice in the 1450s, the first person to truly integrate an entire production process was Henry Ford.
- Cable Manufacturing. A cable manufacturing company wanted to reduce set-up times and shorten lead time to market. A lean team found ways to streamline machine set-up and changeover requirements: a scheduling system was installed to enhance just-in-time manufacturing and upstream balance production of parts with downstream manufacturing and assembly.
- Truck Manufacturing. Dakota Bodies in South Dakota builds truck bodies for the service and industrial markets. To keep up with market demands, a lean team was established to work with company leaders to define their goals for the lean program.
- Printing Industry. A printing company was struggling with late orders and long lead times. Inventory piled up in its warehouse, with more than 10 percent of the finished product being thrown away.
- Automotive Parts Manufacturing. An automotive manufacturing company was losing production efficiency during shift changes—three shift changes per day averaged 30 minutes each.
Lean manufacturing is a method of manufacturing goods aimed primarily at reducing times within the production system as well as response times from suppliers and customers. It is closely related to another concept called just-in-time manufacturing (JIT manufacturing in short).
Lean is defined as a set of management practices to improve efficiency and effectiveness by eliminating waste. The core principle of lean is to reduce and eliminate non-value adding activities and waste. LEAN MANUFACTURING (PRODUCTION) VS. LEAN ENTERPRISE.
