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  1. A billet is a length of metal that has a round or square cross-section, with an area less than 36 in 2 (230 cm 2). Billets are created directly via continuous casting or extrusion or indirectly via hot rolling an ingot or bloom. Billets are further processed via profile rolling and drawing. Final products include bar stock and wire.

  2. Continuous casting, also called strand casting, is the process whereby molten metal is solidified into a "semifinished" billet, bloom, or slab for subsequent rolling in the finishing mills. Prior to the introduction of continuous casting in the 1950s, steel was poured into stationary molds to form ingots. Since then, "continuous casting" has ...

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  4. Aug 22, 2023 · In essence, a billet is a semi-finished metal product with a square or round cross-section. Comprising various metals like steel, aluminum, and titanium, billets serve as the foundational material for countless industrial processes, evolving into an array of essential products. Just as a sculptor selects the finest marble, metallurgists ...

  5. Rods. Rod mills are similar to bar mills at the front end, but the finishing end is different. Rods have a smaller section (5.5 to 15 millimetres in diameter) and are always coiled, while bars are normally shipped in cut length. The final rolling in rod mills often takes place in a close-coupled set of 10 pairs of small rolls (200 and 150 ...

  6. How is a Billet Made? Steel Foundations. A billet is a semi-finished product produced by continuous casting process (billet caster) to be used in the production of small structural bars, wire, and other long products. Billets typically have a square cross section but can be rectangular with sides typically ranging from 4 to 7 inches (100 to 175 ...

  7. Mar 17, 2023 · Billet steels offer a range of benefits when compared to other forms of metal thanks to their unique composition and mechanical properties, including high strength, flexibility, machinability, corrosion resistance, fatigue resistance and more. These qualities make it an invaluable material choice across multiple industries, from automotive ...

  8. Feb 17, 2021 · Cast manufacturing is a manufacturing method involving heating, melting, pouring, and cooling of metal. The metal is first heated to a molten state and then poured into a preformed mold. After the mold is filled, the metal is allowed to cool and harden. At which point, it can maintain the interior form of the mold and can be removed from the mold.

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